1. Introduzzjoni
This manual provides essential instructions for the safe installation, operation, and maintenance of your Balboa Water Group BWG Vico Ultimax Spa Pump, model 5235212-S. Please read this manual thoroughly before installation and operation to ensure proper function and longevity of the product. Retain this manual for future reference.
2. Informazzjoni dwar is-Sigurtà
Istruzzjonijiet Importanti dwar is-Sigurtà:
- Always disconnect power to the spa pump before performing any service or maintenance.
- Installation and servicing must be performed by a qualified service technician in accordance with all local and national electrical and plumbing codes.
- Ensure proper grounding of the pump to prevent electrical shock.
- Tħaddimx il-pompa jekk tkun bil-ħsara jew jekk xi komponenti elettriċi jkunu esposti għall-ilma.
- Keep children away from the spa equipment area.
- This pump is designed for use with permanently installed pools/spas only. Do not use with storable pools.
3. Prodott Aktarview
The Balboa Water Group BWG Vico Ultimax Spa Pump (Model 5235212-S) is a high-performance, dual-speed pump designed for spa applications. It features a robust 56-frame motor and a 2-inch side discharge for versatile plumbing configurations.
Karatteristiċi ewlenin:
- Compact 56-Frame Design: Facilitates installation in various spa equipment layouts.
- Operazzjoni b'Veloċità Doppja: Offers both high and low-speed settings for efficient water circulation and powerful jet action. Can be wired for single-speed operation if preferred.
- Energy Efficient and Quiet: Engineered for reduced energy consumption and minimal operational noise.
- Multi-Direction Volute Mounting: Provides flexibility in plumbing connections to suit different spa designs.
- Durable Seals: Equipped with carbon ceramic seals and Viton elastomers for enhanced resistance to heat and chemical exposure, ensuring long service life.

Figure 3.1: Balboa BWG Vico Ultimax Spa Pump, 4.0HP, 230V, 2-Speed, 56-Frame, 2" Side Discharge. This image shows the complete pump assembly with the motor and wet end.
4. Setup u Installazzjoni
Proper installation is crucial for the safe and efficient operation of your spa pump. It is highly recommended that installation be performed by a certified spa technician or a qualified electrician/plumber.
4.1 Verifiki ta' qabel l-Installazzjoni:
- Ivverifika li l-volum tal-pompatage (230V) matches your spa's electrical supply.
- Ensure the mounting surface is level and capable of supporting the pump's weight (approximately 36.8 lbs).
- Confirm that the plumbing connections (2-inch side discharge) are compatible with your existing spa plumbing.
4.2 Immuntar tal-Pompa:
Position the pump on a solid, level surface. Secure it using appropriate fasteners through the mounting feet. The compact 56-frame design allows for flexible placement.
4.3 Konnessjonijiet tal-Plumbing:
Connect the spa plumbing to the pump's suction and discharge ports. The multi-direction volute mounting options provide flexibility for various plumbing configurations. Use appropriate PVC cement and primer for secure, leak-free connections. Ensure all connections are tight but do not overtighten.

Figura 4.1: Close-up view of the Balboa BWG Vico Ultimax spa pump wet end, showing the 2-inch side discharge port and impeller housing.
4.4 Wiring Elettriku:
WARNING: Electrical wiring must be performed by a qualified electrician.
- Ensure the main power supply to the spa is disconnected at the circuit breaker before beginning any wiring.
- Connect the pump to a dedicated, properly sized, and grounded electrical circuit.
- The pump is a dual-speed unit (230V, 4.0HP). Refer to the wiring diagram on the motor label for correct connections for either two-speed or single-speed operation.
- Il-wajers kollha għandhom jikkonformaw mal-kodiċijiet elettriċi lokali u nazzjonali.

Figure 4.2: Motor label for the Balboa BWG Vico Ultimax spa pump, detailing electrical specifications and wiring connections for high and low speeds.

Figura 4.3: View of the motor's electrical wiring compartment, showing terminals for power connections.
4.5 Priming the Pump:
After plumbing and electrical connections are complete, it is essential to prime the pump before initial operation. Ensure the spa is filled with water and all air is bled from the system. Open all valves to allow water to flow freely to the pump. Once water is visible in the pump's wet end, briefly turn on the pump to ensure it draws water, then turn it off if necessary to allow more air to escape. Repeat until a steady flow of water is established.
5. Istruzzjonijiet Operattivi
The Balboa BWG Vico Ultimax pump is designed for user-friendly operation, offering both high and low-speed settings.
5.1 Start-up Inizjali:
- After successful priming, restore power to the spa.
- Activate the pump via your spa's control panel.
- Observe the pump for any unusual noises or leaks. A properly primed pump should operate smoothly and quietly.
5.2 Speed Selection:
The pump's two speeds are typically controlled by your spa's main control system. Consult your spa's owner's manual for specific instructions on how to switch between low and high speeds.
- Veloċità Baxxa: Ideal for filtration cycles, heating, and maintaining water circulation with minimal noise and energy consumption.
- Veloċità Għolja: Provides maximum power for hydrotherapy jets and rapid water circulation.
6. Manutenzjoni
Regular maintenance ensures the longevity and optimal performance of your Balboa BWG Vico Ultimax spa pump.
6.1 Verifiki ta' Rutina:
- Spezzjona għal Tnixxijiet: Periodically check all plumbing connections and the pump seal for any signs of water leaks. Address leaks promptly to prevent damage.
- Isma għal Ħsejjes mhux tas-soltu: Pay attention to any changes in pump noise, which could indicate a problem with bearings or debris in the wet end.
- Iċċekkja l-Ventijiet tal-Arja: Ensure the motor's air vents are clear of debris to allow for proper cooling.
6.2 Preparazzjoni għax-xitwa:
If you live in an area prone to freezing temperatures, proper winterization of your spa and pump is essential to prevent freeze damage. Consult your spa's owner's manual for detailed winterization procedures. This typically involves draining all water from the pump and plumbing lines.
6.3 Seal Longevity:
The pump is equipped with carbon ceramic seals and Viton elastomers, designed for long-lasting performance and resistance to prolonged heat and chemical exposure. While these seals are durable, they are wear items and may eventually require replacement. If you notice persistent leaks from the wet end, consult a qualified technician for seal inspection and replacement.
7 Issolvi l-problemi
This section provides solutions to common issues you might encounter with your spa pump. For complex problems, contact a qualified service technician.
| Problema | Kawża Possibbli | Soluzzjoni |
|---|---|---|
| Pump does not start or hums but does not run. | No power, tripped breaker, faulty capacitor, seized impeller. | Check power supply and circuit breaker. Inspect wiring. A qualified technician should check the capacitor or impeller. |
| Low water flow or no water flow. | Air lock, clogged filter, closed valves, low water level, debris in impeller. | Prime the pump. Clean or replace filter. Ensure all valves are open. Check spa water level. Inspect impeller for obstructions (after disconnecting power). |
| Il-pompa hija storbjuża. | Air in system, cavitation, worn bearings, debris in wet end. | Ensure pump is properly primed. Check for restrictions in suction line. If noise persists, professional inspection for bearings or debris is recommended. |
| Water leaking from pump. | Loose plumbing connections, worn shaft seal. | Tighten plumbing connections. If leak is from the motor side of the wet end, the shaft seal may need replacement by a qualified technician. |
8. Speċifikazzjonijiet
Detailed technical specifications for the Balboa Water Group BWG Vico Ultimax Spa Pump, model 5235212-S:
- Ditta: Grupp tal-Ilma Balboa
- Numru tal-Mudell: 5235212-S
- Horsepower (HP): 4.0 HP
- Voltage: 230 Volts
- Veloċità: 2-Speed (Dual Speed)
- Daqs tal-qafas: 56-Qafas
- Tip ta' Kwittanza: 2-inch Side Discharge
- Materjal: Stainless Steel (motor shaft), Black (housing)
- Piż tal-oġġett: 36.8 Liri
- Dimensjonijiet tal-Prodott: 21.5 x 12.2 x 11.7 pulzieri
- Rata massima tal-fluss: 230 Galloni Fil-Minuta
- Sors tal-Enerġija: AC
- UPC: 731946792987
9. Garanzija u Appoġġ
For information regarding the product warranty, please refer to the documentation provided with your purchase or contact Balboa Water Group directly. For technical support or service inquiries, please contact your authorized dealer or a qualified spa technician.
Balboa Water Group Contact Information: (Typically found on the manufacturer's website or product packaging)
- Websit: www.balboawatergroup.com
- Customer Service: Refer to websit għad-dettalji ta' kuntatt reġjonali.





