1. Introduzzjoni
The HZXVOGEN MIG 185A is a versatile 5-in-1 semi-automatic welding machine designed for a wide range of welding applications. It supports multiple welding processes including Gas MIG, Gasless MIG (Flux Core), Lift TIG, and ARC (MMA/Stick) welding. Equipped with advanced IGBT inverter technology and a smart digital display, this welder offers precise control, stable performance, and enhanced safety features for both professional and DIY users.
Karatteristiċi ewlenin:
- Multi-Proċess 4 f'1: Supports Gas MIG, Gasless MIG, Lift TIG, and ARC (MMA) welding.
- Large LED Color Display: Provides clear and easy-to-read parameters for intuitive operation.
- Kontroll Sinerġiku: Automatically matches wire speed and output voltage when adjusting current for optimal weld quality.
- Protezzjoni multipla: Jinkludi kurrent żejjed, vultaġġ żejjedtage, overheat, overload, and electrostatic protection, along with an IP21 waterproof rating.
- Portabbli u Ħfief: Compact design weighing approximately 14.3 lbs (6.5 kg) for easy transport.
2. Informazzjoni dwar is-Sigurtà
Always prioritize safety when operating welding equipment. This machine incorporates several safety features to protect the user and the device:
- Protezzjoni tal-kurrent żejjed: Jipprevjeni ħsara minn kurrent eċċessiv.
- Overvoltage Protezzjoni: Safeguards against high voltage spikes.
- Protezzjoni mis-sħana żejda: Automatically shuts down the unit if internal temperature exceeds safe limits.
- Protezzjoni ta' tagħbija żejda: Protects the machine from excessive load.
- Protezzjoni Elettrostatika: Minimizes risks associated with static electricity.
- Klassifikazzjoni IP21 li ma jgħaddix ilma minnha: Provides protection against vertically falling water drops and solid objects larger than 12.5mm.
Always wear appropriate personal protective equipment (PPE) including a welding helmet, gloves, and protective clothing. Ensure adequate ventilation in your workspace.
Figure 2.1: Welder with highlighted safety features.
3. Kontenut tal-Pakkett
The standard package for the HZXVOGEN MIG 185A includes the following items. Please note that specific accessories may vary based on the purchased package option (e.g., with 17V TIG Torch or LY800F Helmet).
- HZXVOGEN MIG 185A Welding Machine
- 15AK MIG Welding Gun
- 1.5m Ground Wire Clamp
- Electrode Holder (for MMA/ARC)
- Tubu tal-gass
- Pajp Clamps (2x)
- 0.8mm Welding Wire (sample)
- 0.8mm Contact Tips (2x)
- 1.0mm Contact Tips (2x)
- 15AK Nozzles (2x)
- Pinzell tal-Azzar
- Manwal ta' Istruzzjoni
- Demolition Wrench
Optional Accessories (depending on package):
- 17V Lift TIG Torch
- LY800F Welding Helmet
Figure 3.1: Package contents diagram.
4. Setup
4.1 Machine Overview
Familiarize yourself with the main components and controls of the welding machine.
Vidjo 4.1: Prodott lestview and demonstration of welding modes.
Kontrolli tal-Panew ta' Quddiem:
- Wiri: Shows welding voltage (V) u kurrenti (A).
- Voltage Il-Pum tal-Aġġustament: Jaġġusta l-volum tal-iwweldjartage.
- Buttuna tal-Aġġustament tal-Kurrent: Adjusts welding current (wire speed in MIG modes).
- Multi-function Selection Button: Toggles between welding modes (MIG Gas, MIG Flux, MMA, Lift TIG) and other settings.
- MIG Torch Connector: For connecting the MIG welding gun.
- Negative Electrode Terminal: For connecting the ground clamp.
- Positive Electrode Terminal: For connecting the electrode holder (MMA) or TIG torch (Lift TIG).
Karatteristiċi tal-Panew ta' wara:
- Swiċċ li ma jgħaddix ilma minnu: Swiċċ ewlieni tal-enerġija ON/OFF.
- Input tal-gass: Connection for shielding gas (for Gas MIG).
- Power Fan: Cooling fan to maintain optimal operating temperature.
4.2 Wire Feed Mechanism
The machine features an internal wire feeder. To load welding wire:
- Iftaħ il-pannell tal-ġenb tal-welder.
- Place the welding wire spool onto the Spindle.
- Secure the spool with the Spool Spacer and Spool Lock.
- Thread the wire through the Spring and into the wire feeder mechanism.
- Ensure the wire is properly seated in the drive rollers.
Figure 4.2: Wire feed mechanism components.
5. Modi Operattivi
The HZXVOGEN MIG 185A offers four primary welding modes:
Figure 5.1: Four-in-one welding modes.
5.1 Gas MIG Welding
Used for welding with shielding gas (e.g., CO2 or Argon/CO2 mix) and solid wire. Provides clean welds with minimal spatter.
- Daqsijiet tal-Wajer: 0.8mm / 1.0mm
- Firxa tal-Ħxuna: 1-8mm
- Setup: Qabbad it-torċa MIG, il-konnessjoni tal-ertamp, and gas tube to a gas cylinder. Select 'MIG (Gas)' mode using the 'Multi-function Selection' button.
- Aġġustament: Uża l-Voltage and Current (Wire Speed) knobs to set desired parameters. The synergic control will assist in matching settings.
5.2 Gasless MIG (Flux Core) Welding
Ideal for outdoor welding or when shielding gas is not available. Uses flux-cored wire that produces its own shielding gas.
- Daqsijiet tal-Wajer: 0.8mm / 1.0mm
- Firxa tal-Ħxuna: 1-8mm
- Setup: Connect the MIG torch and ground clamp. No gas connection is needed. Select 'MIG (Flux)' mode.
- Aġġustament: Aġġusta l-voltage and current (wire speed) as needed.
5.3 MMA (ARC/Stick) Welding
A versatile process using coated electrodes. Suitable for various metals and thicknesses.
- Daqsijiet tal-elettrodu: 2.5mm / 3.2mm / 4.0mm
- Firxa tal-Ħxuna: 2-12mm
- Setup: Connect the electrode holder to the positive terminal and the ground clamp to the negative terminal. Insert the electrode into the holder. Select 'MMA' mode.
- Aġġustament: Adjust the current knob to control the welding amperage.
5.4 Iwweldjar TIG b'Lift
Provides high-quality, precise welds, especially on thinner materials. Requires a TIG torch (WP17V not included in all packages) and shielding gas.
- Tungsten Sizes: 1.6mm / 2.4mm
- Firxa tal-Ħxuna: 1-6mm
- Setup: Connect the TIG torch to the positive terminal and the ground clamp to the negative terminal. Connect shielding gas (e.g., Argon). Select 'Lift TIG' mode.
- Aġġustament: Adjust the current knob for desired amperage. Initiate arc by gently touching and lifting the tungsten electrode from the workpiece.
Figura 5.2: Eżamples of MIG and MMA weld quality.
6. Speċifikazzjonijiet
| Attribut | Valur |
|---|---|
| Numru tal-Mudell | MIG185-II |
| Isem tad-Ditta | HZXVOGEN |
| Tip ta' Ipplaggja | EU Plug (Dual Voltage AC 110V/220V compatible) |
| Veloċità ta 'Tmigħ tal-Wajer | 3-18m/min |
| Dimensjonijiet | 47 x 29 x 35 mm (madwar 18.5 x 11.4 x 13.8 pulzieri) |
| Piż | 10 KG (approx. 22 lbs) / Unit weight 14.3 lbs (6.5 kg) |
| Ċertifikazzjoni | CE |
| Iċ-Ċiklu tax-Xogħol | 60% |
| Klassi ta' Protezzjoni | IP21 |
| Huwa Apparat Intelliġenti | Nru |
6.1 Welding Parameter Guidelines
The following table provides general guidelines for welding parameters. Actual settings may vary based on material, joint type, and desired weld quality.
Figure 6.1: Welding Parameter Guidelines Table.
| Proċess | Materjal | Ħxuna | Wajer Rakkomandat | Recommended Current |
|---|---|---|---|---|
| FLUX CORE MIG | Azzar tal-Karbonju | 0.8mm (0.030") | 0.8mm | 40-60A |
| Stainless Steel | 1.0mm (0.040") | 0.8mm | 60-80A | |
| Ħdejjed tal-mogħdija | 1.0mm (0.040") | 0.8mm | 60-80A | |
| Azzar ħafif | 1.2mm (0.047") | 0.8mm | 70-90A | |
| Liga tal-Azzar | 1.5-2.0mm (0.060"-0.078") | 0.8mm | 90-110A | |
| Liga tan-nikil | 2.5-4mm (0.098"-0.157") | 0.8mm / 1.0mm | 110-145A | |
| Liga tal-manjeżju | 4-6mm (0.157"-0.236") | 0.8mm / 1.0mm | 120-160A | |
| GAS MIG | Azzar tal-Karbonju | 0.8mm (0.030") | 0.8mm | 40-60A |
| Stainless Steel | 1.0mm (0.040") | 0.8mm | 60-80A | |
| Ħdejjed tal-mogħdija | 1.0mm (0.040") | 0.8mm | 60-80A | |
| Azzar ħafif | 1.2mm (0.047") | 0.8mm | 70-90A | |
| Liga tal-Azzar | 1.5-2.0mm (0.060"-0.078") | 0.8mm | 90-110A | |
| Liga tan-nikil | 2.5-4mm (0.098"-0.157") | 0.8mm / 1.0mm | 110-145A | |
| Liga tal-manjeżju | 4-6mm (0.157"-0.236") | 0.8mm / 1.0mm | 120-160A | |
| STICK (MMA) | All Materials | 1.6mm | 2.5mm | 40-60A |
| All Materials | 2mm | 2.5mm | 60-80A | |
| All Materials | 3mm | 3.2mm | 70-90A | |
| All Materials | 4mm | 3.2mm | 90-110A | |
| All Materials | 5mm | 4.0mm | 110-145A | |
| All Materials | 6mm | 4.0mm | 120-160A |
7. Manutenzjoni
Manutenzjoni regolari tiżgura l-lonġevità u l-prestazzjoni ottimali tal-magna tal-iwweldjar tiegħek.
- Tindif: Periodically clean the machine's exterior and internal components (if accessible and safe) to remove dust and debris. Use compressed air to clear ventilation openings.
- Alimentatur tal-wajer: Inspect the wire feed rollers for wear and tear. Clean any wire shavings or debris from the wire path. Ensure the drive rollers are correctly sized for your welding wire.
- Kejbils u Konnessjonijiet: Check all welding cables, ground clamps, and torch connections for damage, fraying, or loose contacts. Replace damaged components immediately.
- Konsumabbli: Regularly inspect and replace MIG contact tips, nozzles, and TIG tungsten electrodes as they wear out.
- Ħażna: Aħżen il-magna tal-iwweldjar f'ambjent niexef u nadif 'il bogħod minn trab u umdità eċċessivi.
Figure 7.1: Internal components for maintenance reference.
8 Issolvi l-problemi
Jekk tiltaqa' ma' problemi bil-magna tal-iwweldjar tiegħek, irreferi għall-problemi u s-soluzzjonijiet komuni li ġejjin:
| Problema | Kawża Possibbli | Soluzzjoni |
|---|---|---|
| Ebda enerġija għall-magna | Swiċċ tal-enerġija mitfi, kejbil tal-enerġija maħlul, circuit breaker ixxuttat | Check power switch, ensure cable is secure, reset circuit breaker. |
| No arc/Poor arc starting | Poor ground connection, incorrect settings, worn consumables, wrong electrode/wire size | Ensure good ground contact, verify settings for material/process, replace contact tip/electrode, check wire feed. |
| Il-wajer mhux qed jitma' | Wire tangled, drive rollers loose/incorrect, clogged liner, worn contact tip | Check wire spool, adjust drive roller tension, clean/replace liner, replace contact tip. |
| Tixrid eċċessiv (MIG) | Vol mhux korretttage/wire speed, insufficient shielding gas, dirty workpiece | Aġġusta l-voltage/wire speed (synergic control helps), check gas flow/supply, clean workpiece. |
| Overheat indicator active | Ċiklu ta' xogħol eċċedut, ventilazzjoni mblukkata | Allow machine to cool down, ensure clear airflow to cooling fan. |
9. Għajnuniet għall-Utenti
- Kompatibilità tad-Daqs tal-Wajer: For optimal performance and to prevent feeding issues, ensure you use welding wire sizes recommended in the specifications (0.8mm and 1.0mm). While some users may inquire about 0.6mm wire, the machine is designed and tested for the specified diameters.
- Kontroll Sinerġiku: Ħu bil-quddiemtage of the synergic control feature, especially when starting out. It simplifies parameter adjustment by automatically matching wire speed and voltage when you adjust the current.
- Indafa: Always ensure your workpiece is clean and free of rust, paint, or oil. This significantly improves arc stability and weld quality.
- Prattika: If you are new to welding, practice on scrap pieces of metal to get a feel for the machine and different welding processes before working on your main project.
10. Garanzija u Appoġġ
HZXVOGEN products are manufactured to high-quality standards and are backed by a manufacturer's warranty. For specific warranty terms, duration, and to access technical support, please refer to the warranty card included with your product or contact the seller directly. Keep your purchase receipt as proof of purchase.
