ESAB Rogue LHN 202i Welding Machine Instruction Manual

1. Introduzzjoni

The ESAB Rogue LHN 202i is a robust and high-performance 220V single-phase welding machine designed for a wide range of welding operations, from outdoor work to workshops and factories. It incorporates advanced technology to ensure excellent performance and adherence to strict global quality standards.

Karatteristiċi ewlenin:

• ARGON ARC WELDING (TIG): Adopts LiftArc technology for smooth arc starts, suitable for sheet welding.
• Adjustable Current Arc: Facilitates arc initiation and prevents welding rod sticking to the workpiece.
• Adjustable Arc Thrust: Automatically adjusts arc stability to ensure a consistent welding process.
• Interface faċli għall-utent: Features a bright digital display for easy reading and a control knob for simple adjustments, even when wearing gloves.
• Durabilità u Sigurtà: Tested and certified in accordance with strict global quality standards, including impact, drop, working cycle, durability, high, and low-temperature tests. Panels are made of special composite materials for fall and fire resistance.
• Portabbiltà: Equipped with ergonomic super-wear handles for enhanced mobility and comfort.
• Versatile Electrode Compatibility: Suitable for all welding rods below 4 mm diameter, including cellulose welding strip E6010 / E6011 (OK Pipeweld 6010 and OK 22.45) and E7018 (OK 48.04), offering easy start, stable, and gentle arc with excellent welding performance.

Applikazzjonijiet ewlenin:

• Workshop
• Steel Factory
• Construction Engineering
• Manifattura Ġenerali
• Manutenzjoni Żgħira
• Xogħol ta' Barra

Image: Main applications of the ESAB Rogue LHN 202i welding machine, showing a welder at work.

2. Informazzjoni dwar is-Sigurtà

Welding can be dangerous. It is crucial to follow all safety precautions to prevent injury or damage. Always refer to local safety regulations and standards.

Twissijiet ta' Sigurtà Ġenerali:

• Protezzjoni tal-għajnejn u tal-wiċċ: Always wear a welding helmet with appropriate shade lenses to protect against arc rays and sparks.
• Ħwejjeġ Protettivi: Wear flame-resistant clothing, heavy-duty gloves, and safety shoes to protect against burns and electrical shock.
• Ventilazzjoni: Ensure adequate ventilation to remove welding fumes and gases, which can be hazardous to health. Use local exhaust ventilation or respirators if necessary.
• Perikli tan-Nar: Keep flammable materials away from the welding area. Have a fire extinguisher readily available. Sparks and hot slag can cause fires.
• Xokk Elettriku: Do not touch live electrical parts. Ensure the welding machine is properly grounded. Never operate the machine in wet conditions.
• Żona tax-Xogħol: Keep the work area clean and free of clutter. Ensure good lighting.
• Manutenzjoni: Disconnect power before performing any maintenance or service on the machine.

3. Komponenti Overview

Panel ta' quddiem:

• Wiri Diġitali: Shows current welding parameters.
• Pum ta 'Kontroll: Used to adjust welding current and other settings.
• Indikatur VRD: Lights up when the Voltage Reduction Device is active.
• Terminali tal-ħruġ: Connections for electrode holder and ground clamp.

Immaġni: Quddiem view of the ESAB Rogue LHN 202i welding machine.

Panel ta 'wara:

• Input tal-Enerġija: Connection for the main power cable.
• Swiċċ Prinċipali tal-Enerġija: Turns the machine on/off.

Immaġni: Wara view of the ESAB Rogue LHN 202i welding machine.

Oħrajn Views:

Immaġni: Naħa ta' quddiem view of the ESAB Rogue LHN 202i welding machine.

Immaġni: Taħt view of the ESAB Rogue LHN 202i welding machine with rating plate.

4. Istruzzjonijiet ta' Setup

1. Spakkjar: Carefully remove the welding machine and all accessories from its packaging. Inspect for any shipping damage.
2. Pjazzament: Place the ESAB Rogue LHN 202i on a stable, level, and non-flammable surface. Ensure there is adequate clearance around the machine for proper ventilation to prevent overheating.
3. Konnessjoni tal-Enerġija: Connect the machine's power cable to a suitable 220V +/- 10%, 50/60 Hz power supply. Verify that the power source can safely provide the required current (Maximum effective current: 20 A).
4. Welding Cable Connection:
   • Connect the electrode holder cable to the positive (+) output terminal on the front panel.
   • Qabbad l-art clamp cable to the negative (-) output terminal on the front panel.
   • Kun żgur li l-konnessjonijiet kollha huma stretti u sikuri.
5. Art Clamp Sekwestru: Securely attach the ground clamp directly to the workpiece or to a clean, bare metal part of the welding table that is in direct electrical contact with the workpiece. A poor ground connection can lead to unstable arcs and poor weld quality.
6. Electrode Insertion: Insert the appropriate welding electrode into the electrode holder. Ensure it is firmly gripped.

5. Istruzzjonijiet Operattivi

Always wear appropriate personal protective equipment (welding helmet, gloves, protective clothing) before operating the welding machine.

1. Qawwa Mixgħul: Turn on the main power switch located on the rear panel of the machine. The digital display on the front panel will illuminate.
2. Aġġustament Kurrent: Use the control knob on the front panel to set the desired welding current (Amperage) according to the electrode type, material thickness, and welding position. The digital display will show the selected current.
3. Welding Process (MMA/Stick Welding):
   • Position yourself comfortably and safely.
   • Strike the arc by lightly touching the tip of the electrode to the workpiece and quickly lifting it slightly to establish a stable arc. Avoid sticking the electrode.
   • Maintain a consistent arc length and travel speed to achieve a uniform weld bead.
4. Welding Process (LiftArc TIG Welding):
   • For TIG welding, ensure you have the correct TIG torch (not included with standard ARC welder) and appropriate shielding gas (e.g., Argon) connected.
   • Initiate the arc by gently touching the tungsten electrode to the workpiece and then lifting it. The LiftArc technology provides a smooth arc start without contaminating the tungsten or workpiece.
   • Maintain a consistent arc length and feed the filler rod (if used) into the weld puddle.
5. Arc Thrust Feature: The machine's adjustable arc thrust automatically optimizes arc stability, which is particularly beneficial for different electrode types and welding conditions.
6. VRD (Voltage Apparat għat-Tnaqqis): The VRD indicator on the front panel confirms that the Voltage Reduction Device is active, providing enhanced safety, especially in environments with increased electrical hazards.
7. Qawwa Mitfi: After welding, turn off the main power switch and allow the machine to cool down before disconnecting cables or moving it.

Welding Demonstration:

Video: Demonstration of welding with the ESAB Rogue LHN 202i.

6. Manutenzjoni

Regular maintenance ensures the longevity and optimal performance of your ESAB Rogue LHN 202i welding machine.

1. Tindif: Periodically clean the exterior of the machine with a dry, soft cloth. Ensure that all ventilation openings are free from dust, metal particles, and debris to maintain proper airflow and prevent overheating. Do not use solvents or abrasive cleaners.
2. Spezzjoni tal-Cable: Regularly inspect all welding cables, the electrode holder, and the ground clamp for any signs of damage, cuts, fraying, or loose connections. Replace any damaged components immediately to prevent electrical hazards and ensure consistent performance.
3. Iċċekkja tat-Terminal: Ensure that the output terminals on the front panel are clean and free from corrosion. Tighten any loose connections.
4. Ħażna: When not in use, store the welding machine in a dry, clean, and well-ventilated area. Protect it from direct sunlight, moisture, and extreme temperatures.
5. Internal Cleaning (Professional Only): For internal cleaning or inspection, it is recommended to consult a qualified service technician. Do not attempt to open the machine yourself unless you are trained to do so.

7 Issolvi l-problemi

This section provides solutions to common issues you might encounter with your ESAB Rogue LHN 202i welding machine. For more complex problems, contact customer support.

Kwistjonijiet Komuni u Soluzzjonijiet:

• No Arc / Difficulty Striking an Arc:
  • Iċċekkja l-Provvista tal-Enerġija: Ensure the machine is properly plugged into a functioning 220V power outlet and the main power switch is ON.
  • Konnessjoni mal-art: Verify that the ground clamp huwa mwaħħal sew ma' sezzjoni tal-metall nadifa u mikxufa tal-biċċa tax-xogħol.
  • Electrode Condition: Ensure the electrode is correctly inserted into the holder and is not damp or damaged. Try a new electrode.
  • Twaqqif Kurrenti: Confirm that the welding current is set appropriately for the electrode and material.
• Poor Weld Quality (e.g., porosity, lack of fusion, excessive spatter):
  • Aġġustament Kurrent: Adjust the welding current up or down. Too low current can cause lack of fusion, too high can cause burn-through or excessive spatter.
  • Electrode Type/Size: Ensure you are using the correct type and diameter of electrode for the material thickness and welding process.
  • Arc Length & Travel Speed: Practice maintaining a consistent arc length and travel speed. Too long an arc or too fast/slow travel can lead to defects.
  • Workpiece Cleanliness: Ensure the workpiece is clean and free from rust, paint, oil, or other contaminants.
• Machine Overheating / Thermal Overload Indicator Active:
  • Ventilazzjoni: Check that the machine's ventilation openings are not blocked and there is sufficient airflow around the unit.
  • Iċ-Ċiklu tax-Xogħol: The machine may have exceeded its duty cycle. Allow the machine to cool down. The thermal overload indicator will turn off when it's ready to resume operation.
  • Temperatura Ambjentali: Ensure the working temperature is within the recommended range (-10 ~ 40 °C).

8. Speċifikazzjonijiet

The following table outlines the technical specifications for the ESAB Rogue LHN 202i welding machine:

Image: Parameter information table for ESAB Rogue LHN 202i welding machine.

9. Għajnuniet għall-Utenti

Here are some practical tips to enhance your welding experience with the ESAB Rogue LHN 202i:

• Material Compatibility for TIG: While the machine supports LiftArc TIG, if you plan to weld specific materials like aluminum, ensure you have the correct TIG torch and appropriate shielding gas (e.g., 100% Argon). Always verify the compatibility of your consumables with the material.
• Electrode Selection is Key: Always match the electrode type and diameter to the material thickness and the specific welding process you are performing. The ESAB Rogue LHN 202i is suitable for welding rods below 4mm diameter, including E6010/E6011 and E7018, which are common for various applications.
• Practice Arc Striking: For beginners, practice striking an arc on scrap material to get a feel for the machine's response and to develop a consistent technique before working on your main project.

10. Garanzija u Appoġġ

Garanzija:

The ESAB Rogue LHN 202i welding machine comes with a 1-Sena Garanzija mid-data tax-xiri. Din il-garanzija tkopri difetti fil-manifattura u malfunzjonamenti taħt użu normali. Jekk jogħġbok żomm il-prova tax-xiri tiegħek għal talbiet ta' garanzija.

Appoġġ Tekniku:

For technical assistance, troubleshooting guidance, or any other inquiries regarding your ESAB Rogue LHN 202i, please contact our support team:

• Whatsapp: +86 19974121570

Our team is available to help you with any questions you may have about the operation or maintenance of your welding machine.