K-TECH MG4010E-i10v3

MG4010E-i10v3 Dual Encoders Motor Instruction Manual

Model: MG4010E-i10v3

Brand: K-TECH

1. Introduzzjoni

The K-TECH MG4010E-i10v3 is a high-performance dual encoders motor designed for advanced robotic applications such as mechanical arms, legged robots, AGV cars, and wearable robots. This motor features high power, large torque, and high precision, making it suitable for demanding tasks. It integrates an 18-bit single-turn absolute magnetic motor encoder and a 14-bit single-turn absolute magnetic reducer encoder, ensuring accurate position feedback even after power loss.

MG4010E-i10v3 Dual Encoders Motor Front View
Figura 1: Quddiem view of the MG4010E-i10v3 motor, displaying the model number and K-TECH branding.
MG4010E-i10v3 High Standard Design
Figure 2: Promotional image highlighting the high standard design, power, torque, and precision of the MG4010E-i10v3.

2. Informazzjoni dwar is-Sigurtà

Please read and understand all safety instructions before installing, operating, or maintaining the motor. Failure to follow these instructions may result in personal injury or equipment damage.

  • Kun żgur li l-enerġija hija skonnettjata qabel ma twettaq kwalunkwe installazzjoni jew manutenzjoni.
  • Do not expose the motor to moisture, extreme temperatures, or corrosive environments.
  • Handle with care to avoid damage to internal components, especially the encoders.
  • Only qualified personnel should perform wiring and configuration.
  • Ivverifika l-vol korretttage and current ratings before applying power.

3. Speċifikazzjonijiet

The MG4010E-i10v3 motor boasts robust specifications for various robotic applications.

3.1 Speċifikazzjonijiet Ġenerali

Attribut Valur
Numru tal-MudellMG4010E-i10v3
TipServo Motor
KostruzzjoniKalamita permanenti
KommutazzjoniBrushless
Karatteristika ta' ProtezzjoniKompletament magħluq
EffiċjenzaIE 2
Kuluriswed
ĊertifikazzjoniCE
OriġiniIċ-Ċina kontinentali

3.2 Parametri tal-Prestazzjoni

Tabella tal-Parametri tal-Prodott
Figure 3: Detailed product parameters for the MG4010E-i10v3 motor, reducer, and recommended drive.
Isem tal-Oġġett Valur
Vol ikklassifikattage24 V
Veloċità Massima320 rpm
Torque Rated2.5 Nm
Veloċità Rated260 rpm
Kurrent Rated3.5 A
Max Power140 W
Max Torque4.5 Nm
Kostanti tal-Veloċità108.3 rpm/V
Kostanti tat-torque0.07 N.m/A
Dawriet14
Winding TypeY
Reżistenza għall-Fażi604 Ω
Induttanza tal-Fażi0.28 mH
Arbli tal-Mutur26
Inerzja tar-Rotor202 gcm²
Temperatura muturIVA

3.3 Reducer Specifications (PG4210)

Isem tal-Oġġett Valur
Proporzjon ta' Tnaqqis1:10
Backlash≤8 arcmin
Bearing Rated Load1000 N
Piż tal-Mutur250 g

3.4 Drive Specifications (DG40)

Isem tal-Oġġett Valur
Volum tad-Dħul tas-Sewqantage7.4-32 V
KomunikazzjoniRS485 OR CAN
Frekwenza tal-KomunikazzjoniRS485: 500Hz (115200bps) / CAN: 2KHz (1Mbps)
Encoder18bit (motor) + 14bit (reducer) Magnetic Encoder
Encoder Baudrate (RS485)9600, 19200, 57600, 115200, 230400, 406800, 1M, 2M bps
Baudrate (CAN)100K, 125K, 250K, 500K, 1M
Modalità ta' KontrollTorque Loop (24KHz) / Speed Loop (8KHz) / Position Loop (4KHz)
Acceleration curveTrapezoid acceleration
Motor Characteristic Curve
Figure 4: Motor characteristic curves showing Input DC Current, Efficiency, Output Power, and Output Torque versus Speed (rpm).

4. Installazzjoni u Setup

4.1 Dimensjonijiet u Immuntar

Refer to the installation drawing for precise dimensions and mounting hole patterns. Ensure adequate clearance for wiring and heat dissipation.

Installation Drawing with Dimensions
Figure 5: Detailed installation drawing with dimensions for mounting the MG4010E-i10v3 motor.

4.2 Wiring and Interface Definition

The motor supports RS485 or CAN bus communication. Connect the motor to your control system using the defined interfaces. The drive board includes dual temperature sensor interfaces for real-time monitoring of motor and driver temperature.

Interface Definition and Drive Board
Figure 6: Interface definition table and an image of the drive board, highlighting dual temperature sensor interfaces.
Interface Nota
A/HRS485-A Or CAN-H
B / LRS485-B Or CAN-L
V-Provvista ta 'Enerġija Negattiva
V+Provvista ta 'Enerġija Pożittiva
TUART Transmitter
RUART Receiver
GSinjal GND

5. Operazzjoni

5.1 Modi ta' Kontroll

The MG4010E-i10v3 supports multiple control modes, including Torque Control, Speed Control, Multi Loop Angle Control, Single Loop Angle Control, and Increment Angle Control. These modes can be configured via the dedicated motor tool software.

Multi Control Mode Software Interface
Figure 7: Software interface demonstrating various control modes and protection features.

5.2 Software Tool and Firmware Upgrade

A dedicated motor tool software is available for parameter adjustment, testing, and firmware upgrades. This software supports open-source development platforms such as PC, MCU, PLC, ICP, and RPI.

Motor Tool Software Interface
Figure 8: Screenshots of the motor tool software for parameter adjustment, testing, and firmware updates.

5.3 Karatteristiċi ta' Protezzjoni

The motor drive incorporates several protection features to ensure reliable operation and longevity, including Under Voltage Protezzjoni (UVP), Over Voltage Protection (OVP), Driver Temperature Protection (DTP), Motor Temperature Protection (MTP), Over Current Protection (OCP), Short Circuit Protection (SCP), Motor Stall Protection (MSP), and Low Input Power (LIP).

6. Manutenzjoni

Regular maintenance helps ensure the longevity and optimal performance of your MG4010E-i10v3 motor.

  • Tindif: Keep the motor housing clean and free from dust and debris. Use a soft, dry cloth. Avoid using solvents or harsh chemicals.
  • Spezzjoni: Periodically inspect all wiring connections for tightness and signs of wear or damage.
  • Monitoraġġ tat-temperatura: Utilize the dual temperature sensors to monitor motor and driver temperatures, ensuring they remain within operational limits.
  • Kundizzjonijiet Ambjentali: Ensure the motor operates within its specified environmental conditions (temperature, humidity) to prevent premature wear.

7 Issolvi l-problemi

If you encounter issues with your MG4010E-i10v3 motor, consider the following common troubleshooting steps:

  • Il-Mutur Mhux Jirrispondi:
    • Check power supply connections and ensure the input voltage jinsab fil-medda ta' 7.4-32V.
    • Verify communication bus (RS485/CAN) wiring and baud rate settings in the software.
    • Ensure the motor is not in a protected state (e.g., due to overcurrent or overtemperature). Check software diagnostics.
  • Inaccurate Position/Speed:
    • Confirm encoder connections are secure.
    • Recalibrate the zero point using the motor tool software if necessary.
    • Check for mechanical obstructions or excessive load.
  • Is-sħana żejda:
    • Reduce the motor load or operating speed.
    • Żgura ventilazzjoni adegwata madwar il-mutur.
    • Check for short circuits or incorrect wiring.

8. Għajnuniet għall-Utenti

  • Software Familiarization: Spend time exploring the motor tool software. Understanding its features for parameter adjustment, testing, and diagnostics can significantly enhance your experience and help in fine-tuning performance.
  • Encoder Advantage: Leverage the dual encoders (18-bit motor and 14-bit reducer) for precise control and position memory. This is particularly useful in applications requiring high accuracy and reliable homing after power cycles.
  • Protokoll ta' Komunikazzjoni: Choose between RS485 and CAN communication based on your system's requirements for speed and network complexity. Ensure consistent baud rates across all connected devices.

9. Garanzija u Appoġġ

For warranty information, technical support, or service inquiries, please contact the seller or manufacturer directly. Keep your purchase records for reference.

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