Hella 1AL 009 998-041

HELLA 90mm Halogen/DE Headlight Module 24V

Mudell: 1AL 009 998-041 | Marka: Hella

1. Introduzzjoni

This instruction manual provides essential information for the proper installation, operation, and maintenance of your HELLA 90mm Halogen/DE Headlight Module. This high-performance headlight is designed for 24V vehicle electrical systems and is suitable for a wide range of applications, particularly in trucks and agricultural vehicles. It features both high beam and low beam functions and is ECE-compliant for right-hand traffic.

Please read this manual thoroughly before installation and use to ensure safety and optimal performance of the product.

2. Informazzjoni dwar is-Sigurtà

  • Dejjem skonnettja l-batterija tal-vettura qabel ma tagħmel xi xogħol elettriku biex tevita short circuits u xokk elettriku.
  • Ilbes tagħmir protettiv personali xieraq, inklużi nuċċalijiet u ingwanti tas-sigurtà, waqt l-installazzjoni.
  • Ensure that the headlight module is compatible with your vehicle's electrical system (24V).
  • Do not touch the halogen bulb with bare hands, as oils from your skin can cause hot spots and reduce bulb life.
  • Secure all wiring connections properly to prevent loose contacts, which can lead to flickering or failure.
  • Professional installation is recommended for complex wiring or if you are unsure about any steps.

3. Kontenut tal-Pakkett

Verify that all components are present and undamaged before proceeding with installation. The package typically includes:

  • HELLA 90mm Halogen/DE Headlight Module (1AL 009 998-041)
  • Pre-mounted adjustment screws
  • H7 24V bulb (included)
  • Necessary connectors (AMP tip)
HELLA 90mm Halogen/DE Headlight Module with its packaging
Image 3.1: HELLA 90mm Halogen/DE Headlight Module and its packaging. The module is round with a clear glass lens, housed in a black casing, and comes with a yellow HELLA branded box.

4. Setup u Installazzjoni

The HELLA 90mm Halogen/DE Headlight Module is designed for straightforward installation, featuring pre-mounted adjustment screws for ease of alignment.

4.1. Preparazzjoni

  1. Kun żgur li l-ignition tal-vettura tkun mitfija u li l-batterija tkun skonnettjata.
  2. Identify the mounting location for the headlight module. This module is suitable for both front left and front right positions.
  3. Remove any existing headlight components if replacing.

4.2. Immuntar tal-Modulu

  1. Carefully position the HELLA headlight module into the designated opening.
  2. Secure the module using the pre-mounted adjustment screws. Ensure it is firmly seated and aligned.

4.3. Konnessjoni Elettrika

  1. Qabbad il- AMP-type connectors from the vehicle's wiring harness to the corresponding terminals on the headlight module. Refer to your vehicle's wiring diagram if necessary.
  2. Ensure all connections are secure and properly insulated to prevent moisture ingress and corrosion.
Wara view of the HELLA 90mm Halogen/DE Headlight Module showing electrical connectors and bulb housing
Stampa 4.1: Wara view of the headlight module. This image displays the electrical connectors (AMP type) and the housing for the H7 bulb, crucial for wiring and bulb replacement.

4.4. Beam Adjustment

  1. Erġa' qabbad il-batterija tal-vettura.
  2. Turn on the headlights.
  3. Use the adjustment screws to correctly aim the headlight beam. Proper beam alignment is crucial for road safety and to comply with ECE regulations. Consult a professional for precise beam adjustment if needed.

5. Istruzzjonijiet Operattivi

The HELLA 90mm Halogen/DE Headlight Module provides two primary lighting functions: low beam and high beam.

  • Raġġ baxx: Activates the standard driving light, designed to illuminate the road ahead without dazzling oncoming traffic. Use this setting for general driving conditions, especially at night or in low visibility.
  • Raġġ Għoli: Provides maximum illumination for extended visibility. Use high beams only when no other vehicles are present on the road or when driving in areas with no street lighting. Switch to low beam when approaching or following other vehicles.

Control of these functions is typically managed through your vehicle's standard headlight switch and stalk controls.

6. Manutenzjoni

Regular maintenance ensures the longevity and optimal performance of your headlight module.

  • Tindif: Periodically clean the headlight lens with a soft cloth and mild soap solution. Avoid abrasive cleaners or harsh chemicals that could damage the glass lens.
  • Sostituzzjoni tal-bozza: The module uses an H7 24V halogen bulb. If a bulb fails, replace it with a new H7 24V bulb of the correct wattage (typically 70W for 24V systems). Refer to section 4.3 for accessing the bulb housing. Ensure the new bulb is inserted correctly and the housing is sealed to prevent moisture ingress.
  • Spezzjoni: Regularly check for any signs of damage to the lens, housing, or wiring. Ensure all mounting screws are tight.

7 Issolvi l-problemi

If you encounter issues with your headlight module, refer to the following common problems and solutions:

ProblemaKawża PossibbliSoluzzjoni
Headlight does not illuminateBlown bulb, faulty wiring connection, blown fuse, electrical system issueCheck and replace bulb. Inspect wiring and connections. Check vehicle fuses. Consult a professional if electrical system issues are suspected.
Dawl baxx jew teptipLoose connection, aging bulb, insufficient voltageSecure all electrical connections. Replace bulb. Verify vehicle's voltagProvvista.
Umdità ġewwa l-lentiImproper seal, damaged housingEnsure bulb housing is properly sealed. Inspect for cracks in the lens or housing. Replace module if damage is significant.

8. Speċifikazzjonijiet

Detailed technical specifications for the HELLA 90mm Halogen/DE Headlight Module (Model 1AL 009 998-041):

  • Numru tal-Mudell: 1AL 009 998-041
  • Ditta: Hella
  • Assembly Name: Halogen/DE Projector
  • Tip ta' Sors tad-Dawl: Halogen (H7 bulb included)
  • Voltage: 24 Volts
  • Funzjonijiet tad-Dawl: 2 (High Beam, Low Beam)
  • Materjal tal-lenti: Ħġieġ
  • Kulur tal-lenti: Ċara
  • Kulur tad-Djar: Iswed
  • Dimensjonijiet tal-Prodott (L x W x H): 19 x 14.3 x 12 ċm
  • Piż: 914 gramma
  • Conformity Mark: ECE/E1 2484 (for right-hand traffic)
  • Tip ta' Servizz ta' Vettura: Truck, Agricultural Vehicle
  • Karatteristika Speċjali: Pre-mounted adjustment screws for easy installation
  • Pajjiż ta' Oriġini: ir-Rumanija
Technical drawing of the HELLA 90mm Halogen/DE Headlight Module with dimensions
Image 8.1: Technical drawing showing the dimensions of the HELLA 90mm Halogen/DE Headlight Module. Key dimensions include a 90mm diameter for the lens and overall length of 181.7mm.

9. Garanzija u Appoġġ

This HELLA headlight module comes with a Garanzija ta' 2 snin mill-manifattur mid-data tax-xiri. Din il-garanzija tkopri difetti fil-materjali u l-abbilità taħt użu normali.

For warranty claims, technical support, or further assistance, please contact your HELLA dealer or authorized service center. Keep your proof of purchase for warranty validation.

© 2024 Hella. All rights reserved. Information in this manual is subject to change without notice.

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